+1 on the caulk. -2 on the welded solution. Aluminum is dirty stuff and prone to leak to begin with after welding. We make aluminum diesel fuel tanks for the military. We even have to leak test the areas of the tank where the baffles are welded. And we find leaks with no visible burn through. I can only imagine how difficult it would be to try to weld a leak proof seam on an old painted boat hull. And even if you are succesfull chances are it would crack from stress long before the caulk would fail. For what it’s worth.
fabricator38
Posts: 2