In the interest of helping others in the future, I am writing a reply to a post I started.
I spent hours searching for the best tow hitch for pulling a sled (specifically my Shappell Jet Sled XL) behind a snowmobile. In my opinion, and in theory only, since we are experiencing high temps nearing 80 degrees in November, and have no snow to test on, this is what I came up with:
The Pelican Tow Hitch Trek Sport 68-75. Excellent side to side stability since it mounts to the outside of the sled with standoff brackets. This also allows the entire tow bar to fold back over the sled, so there is zero increase in overall length of the sled with it attached. Height increases to 21 3/4″ when folded back. The outside mount also means there is absolutely zero restriction on the angle it can tow – up or downhill.
It’s very well made and sturdy, with a shock-load spring at the mount point that restricts the amount of side to side rotation, so the sled can’t tip over past a certain point.
And the great thing is, it fits a Shappell Jet Sled XL perfectly with just a tiny (about 1/2″ each) tweak of the bars (will fit without doing this, but then there’s constant tension on the bar/mounts). Wrap the bar with a rag to prevent scratching, put the hitch end of the bar in a vice, then pull on the sled end just a tiny bit, do the same with the other side until the bends match. The plastic of the sled is sandwiched between the steel outside mount and a steel inside mount plate, so the support is very strong, much stronger than just connecting the tow bar directly to the plastic sled.
I don’t like that the hardware is not stainless, so I may replace that eventually, and I may replace the nut/bolt with a pin on each side where it mounts to the sled, so that it can be easily removed with no tools for towing by hand when not using the snowmobile, and that would allow it to fit very easily under the tonneau cover in the truck bed. It also adds a bit of width to the sled, from 30″ at the widest point to around 38 1/2 inches now.
Price just went from $69 to about $77 at Amazon shortly after I ordered, but I don’t think there’s a better setup available – especially if you own a Jet Sled XL.
I hope this helps others find a sled towing setup.
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