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Since it was a re-do, I decided to spend the extra $20 and upgrade to LED’s. This was my first time doing trailer lights. The easy part was stringing the lights through but the tedious part was all the connections; including good ground wires connections, using heat shrink connectors, and protecting all the pinch points.
I “enjoy” doing trailer lights in the sense that I LOVE getting rid of those PITA old-style incandescent bulb lights and installing something that actually works RELIABLEY.
LED lights, IMO, are the ONLY option. That extra $20 is so worth it because ever since I added LEDs to all my trailers (3), I haven’t had a single issue. Ever. I just plug them in and go. I don’t even unplug them at the ramp, just back in. They’re that good.
I’m a big fan of the belt + suspenders approach when doing trailer wires.
On KWP’s trailer we did the following:
1. Every connection is double-sealed. I use heat shrink crimp connectors AND I put heat shrink tube over the top of these, so they are double sealed against moisture and vibration.
2. Every fixture has its own ground to the frame, plus the harness itself is grounded to the tongue. All grounds are stripped to bare metal and then painted over with liquid electrical tape to keep corrosion from starting.
3. All stress points are protected. Rubber grommets protect any hole in the frame that the wire passes through. This is huge because every hole has sharp edges that will eventually cut the wire’s insulation.
Any place where the wire gets tugged on gets tied off with zip ties so that connectors aren’t receiving the stress of every pull. Any sunlight-exposed wire like the plug lead to the vehicle gets protected with loom or flex conduit.
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After pulling the old wires out, we found mice had chewed through the wires causing a short.
That is something of an understatement. I struggled to find even a 1 foot long section of the old harness that didn’t contain a place where the mouse ate enough insulation to cause a short. In the 15 feet of harness, there were probably a few hundred points that could have cause a short if they touched metal. So it’s no wonder the old lights didn’t work.
We really know how to party on a Saturday night.
Grouse