Tom,
A muzzle loader manual states to use 115 grains of WEIGHT not by volume of Blackhorn 209. If i’m doing the math correctly that converts to 164.285 of Blackhorn 209 powder by volume. Wouldn’t this exceed their recommendation?
I have no idea what brand of gun and loading instructions you have or what muzzle-loader manual you’re getting your this data, from, but if you use that info I hope you shoot at a range where others are not around you.
Blackhorn’s website states that the MAXIMUM charge of Blackhorn powder in most all of the typical, modern, blackpowder IN-LINE weapons with a sealed breech is either 120 grain by volume or 84 grains by actual weight. Its a wonderful powder but it is entirely up to every individual wanting to use it that they contact their gun maker’s service center and inquire as to whether it is a compatible powder with their gun. There are several guns that do not have sealed breeches that this powder is a big no-no. There are a few custom guns or even factory guns [most always bolt action] that can use heavier charges of the powder but for the most part unless the literature accompanying any gun expressedly states a heavier maximum charge, no more than 84 grains by actual weight or 120 grains by volume in any situation.
I have an Accura V2, an Optima V2 pistol and a CVA Kodiak in .45 caliber, all of which are considered 150 grain magnum charge capable if using straight black powder. I do not use any other sub powder other than the Blackhorn. I throw slightly heavy volume measure of charges, then weigh each and every charge on a scale so I know exactly what I am loading. My Accura gets fed 77 grains by weight using a 300 grain bullet/sabot combo. My Optima pistol and Kodiac ,45 both get 63 grain by weight charges with 225 or 240 grain bullet/sabot combo and 200 grain bullet/sabot respectively.
Deertracker, I’d be peeling that charge down to at least 84 grains weighed. If I am not mistaken you shoot an Omega? most everyone sees their best accuracy at about 77 grains weighed. Little lighter on the shoulder and nothing lost inside of 150-200 yards regarding bullet performance and accuracy.