Aluminum frame-Spinning bolt removal HELP!

  • Kirk Charipar
    west central wi
    Posts: 201
    #2321399

    Trying to remove this broken off bolt. It spills freely, but can’t get it to back out, or even hammer out. Is there something inside this frame behind that plate cap, that’s holding it in?

    Attachments:
    1. 20250303_192359-scaled.jpg

    2. 20250303_192404-scaled.jpg

    isu22andy
    Posts: 2002
    #2321412

    Drill the head of the bolt off and punch it inwards . Maybe there was a nutsert holding it on ? They look like a rivet but threaded ? Can’t be a welded nut as I don’t think you can weld steel to aluminum . Good luck

    Dutchboy
    Central Mn.
    Posts: 17351
    #2321413

    I’d just take an angle grinder and cut the head off and see what happens.

    mark-bruzek
    Two Harbors, MN
    Posts: 3905
    #2321422

    It is common for there to be a bushing or block inside tube, espicially aluminum, so that the box frame does not collapse when a bolt is tightened. My guess is that the bolt has galvanic corrosion between the dissimilar metals.
    I am fighting a similar issue currently on an aluminum fish house.

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