I was in a kind of similar situation a few years back, looking for a new trailer as my Ranger Trail trailer was really rusting out. It was bad enough that stuff was starting to break, the welds holding the brackets that the bunks are connected to had completely failed, parts of the trailer were feeling squishy and soft, etc.
It really is like the worst position to be in, as it’s very rare for someone to sell a used trailer that fits your boat, especially one that’s in good shape. Most trailers just live with the boat unless the boat is totaled on the water.
I wish I had good advice for you. I’d try to find someone else who’s added an axle to an existing trailer. I’m sure it’s possible, but I’ve just never ever heard of anyone doing that before. I’d be worried about paying $4k to do that and then still have problems or have something not work right. Then what do you do, go back to the fabricators? And if they can’t help you, you’ll be totally screwed on trying to sell that boat in the future. As you have some Frankenstein trailer that nobody will want to touch.
Also, will modifying the trailer cause any problems registering/transferring ownership of the trailer/title in the future?
I only say this because I was in the same spot. I’d consider:
1.) Watching facebook marketplace like an absolute hawk for used boat trailers. They come up every now and then, but DO NOT last long. I lucked out completely and found someone selling my exact same trailer for $1400. His boat was totaled by a tornado, but his trailer was safe in his garage. I went there immediately and bought it on the spot. Later sold mine for like $700 and couldn’t believe my luck. It is possible, but you’ll have to be patient and ready to act.
2.) I’d seriously think about the trade-up possibility. It’s totally sucky, but if you’re like me and need to trailer your boat to the lake every time you use it, then the trailer is equally important as the boat that sits on it. You will not be happy long term with a trailer that continues to cause problems. So, pay somewhere between 4-9k for a new or modified trailer, or use that extra 4-9k to find a boat with everything you want in it. If there was better loan rates right now, and depending on your space situation, you could probably come out ahead by buying a boat now and selling yours in the spring, but that requires a bit more of a bank roll and higher risk. Plenty of people who would be interested in that boat who may only put 100 miles a year on the trailer, at which point the single axel thing may not matter at all for them.
Either way, I recognize that’s a really tough spot to be in with nearly a brand new boat. I HIGHLY doubt that your resale value will match what you spend on a new trailer, or a modified trailer. I don’t think you’ll get much added value for a new trailer as a buyer’s expectation for a 2020 boat is going to be a nearly flawless trailer. And a modified trailer may have the opposite impact, it might scare people away.