175 HP Mercury Outboard Problem

  • Ron Berryman
    Posts: 3
    #1980173

    I have a 1994 Mercury 175 HP EFI outboard that has an intermittent problem where it seems to be dropping 3 cylinders. It is not reliably repeatable. I have taken it to a dealer 3 different times and they cannot get it to act up long enough to find any problem. The symptoms are that it happens when being started, it will accelerate slowly to a plane and run that way for a couple of minutes then it will suddenly kick in on all 6 cylinders and take off. While it is running on 3 cylinders it runs hotter than when it is running on all 6. It does not happen everytime it is started. It does not happen repeatably after sitting for several days of after being run and shut off. It has never dropped to 3 cylinders after running on all 6. Needless to say it idles poorly when it is on 3 cylinders. Compression on all 6 cylinders is good. The fuel system has been replaced. I feel like it has to be an electrical parts issue. Any ideas?

    Iowaboy1
    Posts: 3789
    #1980220

    Sounds like you have either you have a timer base issue or a switch box issue, it could even be as simple as a rectifier that is going south on it.
    Google CDI electronics,drill down your model year and horsepower trouble shooting chart if you are capable of doing it yourself.

    PM me if I can be of further help.

    Ron Berryman
    Posts: 3
    #1980297

    Thank you. I suspected the switch box issue but I’ll check out the other suggestions as well.

    Beast
    Posts: 1123
    #1981173

    My thought it’s one of the two voltage regulators gone bad, does your tac give you funky readings? the voltage regulators are located on the starboard side in front of the heads, they are two gray boxes one above the other. the other thing that it might be is a fuel line that’s delaminating restricting your fuel. replace with ethanol resistant main fuel line.

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